Thermal Engineer (Mid) Seen this week
About the Role
Apex manufactures satellite buses at scale for commercial launch. We are seeking a Thermal Engineer to design, analyze, and optimize spacecraft thermal systems. You will work cross-functionally to develop thermal solutions for avionics, electro-mechanical systems, and spacecraft structures while reducing cost and complexity of traditional satellite thermal subsystems.
Responsibilities
- Develop and maintain spacecraft-level thermal models using Ansys Thermal Desktop and other analytical tools.
- Collaborate with subsystem engineers to design and optimize thermal control systems for avionics and electro-mechanical components.
- Evaluate validity of thermal analysis results and ensure compliance with Mil-Standard, Aerospace TOR, and vendor requirements.
- Plan, execute, and manage thermal testing campaigns, including thermal vacuum (TVAC) and thermal cycling tests.
- Work with mechanical teams to develop passive and active thermal management hardware, including radiators, heaters, heat pipes, and coatings.
- Support thermal subsystem milestone reviews (SRR, PDR, CDR, MRR).
- Perform thermal model correlation using flight and test data.
- Oversee thermal flight hardware integration and quality control.
- Utilize Siemens NX and Teamcenter for thermal design and integration.
Requirements
- 3+ years experience in radiative and conductive thermal modeling of spacecraft systems using Thermal Desktop or similar software.
- Strong understanding of thermal margin definitions and aerospace thermal control standards.
- Experience selecting, sizing, and designing thermal control hardware, including heat pipes, heaters, OSR, SSM, MLI, TEC, thermal paints, and tapes.
- 1+ year experience with thermal cycling and thermal vacuum testing, including setup, instrumentation, and model correlation.
Preferred Qualifications
- Experience with full-vehicle thermal vacuum testing and thermal model correlation.
- Familiarity with 2-phase spacecraft thermal control systems.
- Knowledge of PCBA thermal modeling and thermal interface materials (thermal grease, gap pads, etc.).
- Experience with integrated spacecraft and launch vehicle thermal analysis.
- Proficiency in Python, C/C++, or Matlab for thermal modeling and automation.
- Understanding of SMC-S016 standards or equivalent.
- Familiarity with Atlassian software tools and engineering workflows.
What We Offer
- Equity in Apex.
- 100% company-paid medical, dental, and vision for you and dependents, plus $100k life insurance at no cost.
- 15 days vacation starting, growing to 20+ days annually, plus 10 paid holidays.
- 401(k) plan with 100% match on first 3%, 50% on next 2%.
- 8 weeks paid parental leave plus childcare reimbursement up to $350/day for work-related travel.
- Daily catered lunch and unlimited snacks.
- Monthly office socials, pickleball tournaments, run club, and family gatherings.
- Equipment and setup for productivity.
- Playa Vista office with flexibility to integrate work and life.